Today the manufacturer offers more than 80 electric fans. The instructions detail how the wiring is attached and the kit includes wire loom and all of the necessary terminals. You will also have to reposition the overflow tank onto the new shroud. **Flex-A-Lite 280: http://amzn.to/2mZesedMakita Drill Used: http://amzn.to/2mC69BM**NOTE: FLEX-A-LITE does not recommend attaching the small red wire from the #9 terminal on the VSC (Variable Speed Control Unit) to the ignition fuse as seen in this video. View our fan system -> Once the fan is loose, both the shroud and fan can be removed from the vehicle. Performance cooling is the foundation of Flex-a-lite. By eliminating the stock fan and switching to the Flex-a-lite #264, you can gain up to 25 horsepower, 25 lb/ft of torque, and see an improvement in gas mileage by as much as 6%. Flex-a-lite invented the Flex Fan and holds the patent for the first electric fan for the automotive aftermarket. Check out the deal on Flex-A-Lite 262 Electric Cooling Fan 94-02 5.9L Dodge Cummins at Diesel Power Products Once the fan is out, you will have to remove both the factory fan and shroud together. This Dodge saved more than 30 –lbs. Moving some of the hoses out of the way, the Flex-a-lite fan system goes in and is bolted in the factory location. The company advocates replacing the heavy steel fan and clutch assembly with an electric fan system, in order to gain back horsepower and improve engine efficiency. By replacing your stock clutch fan assembly with this dual electric fan system, you can increase your fuel economy by up to 6% and recover up to 27 HP! DO YOUR OWN RESEARCH. DO YOUR OWN RESEARCH AND COME TO YOUR OWN CONCLUSIONS. It seems they have created a system for our beloved Cummins. It is activated by a temperature probe that fits into the radiator fins and when the A/C is turned on. The full product line now includes the patented Flex-a-fit aluminum radiators, electric fans, belt-driven fans, oil coolers, Mojave heaters and Flexite windows. A Cummins FlexTech is a self-employed, independent contractor who chooses when they would like to work and what work they will do, based on the assignments available in their area. The systems aren’t recommended for CGVW (combined gross vehicle weight ) over 18,000 lbs. This dual electric fan kit fits 2003-2009 Dodge Ram trucks equipped with the 5.9-liter or the 6.7-liter Cummins. Flex-a-lite’s introduction of their first electric fan dates back to 1978. 98 Tacoma 3.4L 4X4 auto, Deck plate mod, Flex-A-Lite 220 fan, Mobil 1 oils, painted shell, Front Bilstein shocks, Rear Rancho 9000 shocks, front Rancho lift springs, rear shackles, powerslot rotors, Built Up rear bumper, 2005 Tundra wheels and tires, … This may take a breaker bar with the right size socket to remove but it can be done. The company says that some diesel fan and clutch assemblies can weigh 30-lbs or more and reducing this load on the engine and replacing it with only a 28-32 amp load on the alternator is a good swap. Flex A Lite 94-02 Dodge 5.9L Cummins Diesel Truck Fan # 262 YOU'RE ABOUT 4 HOURS AWAY FROM BETTER PERFORMANCE Recover 27HP and boost your fuel mileage by 6% just by eliminating your stock clutch fan assembly .. Reconnect the hoses and refill the radiator. Basic Tech - General. Home Forums Gallery Vendors Advertising Links : DieselRam.com > Diesel Ram Technical Topics > Technical Info: 2nd Gen NON-DRIVETRAIN: Flex-a-lite Fan Problems??? An example of this is Flex-a-lite’s diesel fan systems for Cummins equipped Dodge Ram pickups. Flex-a-lite Fan Problems??? The Flex-a-lite 104641 Direct-Fit Dual Electric Cooling Fans for your 2003-2009 Dodge 5.9L/6.7 Cummins provide you with a performance bolt-on cooling upgrade for your Cummins powered pickup. The install was about as bolt-in as possible and we saw immediate results in the cooling capabilities of the new Flex-A-Lite radiator and fan. My fan clutch has been out so I bought these instead of a new fan clutch. Fitment Notes: Flex-a-lite 94-02 Dodge Cummins Diesel Truck Cooling Fan - 262 Flex-a-lite Electric Cooling Fans eliminate the dreaded parasitic drag of the factory belt-driven fan. This is a direct-fit, bolt-on Flex-a-lite® dual electric-fan system for ’03-’09 Dodge Ram trucks with diesel engines. Get the best deals on Flex-a-lite Fans & Kits for Dodge Ram 3500 when you shop the largest online selection at eBay.com. The methods I use may be completely wrong and/or dangerous. ******This channel is for entertainment purposes only! $569.59. More than a reversing fan, the Flexxaire Fan System is the world’s leading smart airflow system, specifically designed for the heavy machinery equipment. Flex-a-lite dual fans are provided as well. The Flex-a-lite fan kit #264, fits 2003-’08 model Dodge Ram pickups and comes with everything you need for installation in 4-6 hours. ***FTC Disclaimer: I am an Amazon affiliate. Technical Info: 2nd Gen NON-DRIVETRAIN. And we proudly make our products in the U.S. shroud, and can be wired to push or pull air. Recover 27HP and boost your fuel mileage by 6% just by eliminating your stock clutch fan assembly in your 2nd Gen Cummins! The instructions also show you how to wire the Variable Speed Unit, which requires a 12-volt ignition-on source, a ground and a lead that taps into the A/C activation power switch. Flex-a-lite manufactures two fan systems for Dodge Rams, the #262 fits 1994-2002 model pickups, while the Flex-a-lite #264, fits 2003-’08 models. The full product line now includes the patented Flex-a-fit aluminum radiators, electric fans, belt-driven fans, oil coolers, Mojave heaters and Flexite windows. So I was flipping though one of the several diesel magazines I get every month in the mail, and an add for once caught my eye. Flex-A-Lite belt-driven fan spacers feature large bearing surfaces and are machined to a soft radius. I am not a professional. **FULL DISCLOSURE****The Flex-A-Lite 280 fan system, as seen in this video, was supplied to me FREE OF CHARGE in return for me to make this video of my install and experience. Thus, you must assume that I am biased in my opinions. Dodge Cummins Flex-A-Lite Electric Fan Install. And we proudly make our products in the U.S. THIS VIDEO IS SIMPLY WHAT I PERSONALLY DID TO SOLVE A PROBLEM. Flex-a-lite invented the Flex Fan and holds the patent for the first electric fan for the automotive aftermarket. Increases your fuel economy by up to 6% and recovers up to 27 HP. Aside from extra horsepower and torque, Flex-a-lite claims that fuel economy is also improved up to 6 percent, which can equal out to more than one mile per gallon. We’ve made it simple to start. Although reducing weight is a must for race cars to go faster, does it have any effect on an 8,000 lbs. Do not take my advice. Both independent dyno results and those from Flex-a-lite have shown a gain as much as 27 horsepower and 37 lb-ft. of torque in some cases. From what we have seen, the system works great and makes a difference in performance you can actually see. It was an add for Flex-A-Lite fans. Source Diesel Tech. A must have for your cummins, It runs cooler than factory and you free up all the lost power that is turning your heavy ass fan and fan clutch. By removing the bolts along the sides of the fan shroud, you can then have better access to remove the clutch fan. Source: Flex-A-Lite www.flex-a-lite.com Tech : 253-922-2700 The Flex-A-Lite 180 electric cooling fan provides excellent engine cooling performance in a flexible, easy-to-install package. Well got my flex a lite fans installed today. Once it’s all wired, the truck is switched on and the fans begin to blow. Free ... Flex-a-Lite Dual Direct Fit Electric Fans for Dodge Ram Cummins 5.9L 2003-2009. In 1962, Eddy Davis founded this company with the original “flex fan” concept. In all the installation is relatively simple, but takes 4-6 hours, as it is a slow process. Working on cars is extremely dangerous. It was really simple and took me maybe 4 hours total taking my time. The Flex-a-lite fan kit #262 fan kit fits 1994-’02 Dodge Ram pickup trucks and includes two 15-inch electric fans, aluminum shroud, Variable Speed Control unit and all of the necessary hardware and instruction for easy installation. Our objective is to match the spikes in the workload to available workers. 262 Fan pdf manual download. It’s a tight fit and you may have to push away some hoses for the Flex-a-lite shroud to fit into position. The Flex-a-lite #264 electric cooling fan is a direct bolt on kit made to eliminate the stock clutch fan in the 2003-2008 Dodge Rams with the Cummins diesel. $26.93. Flex A Lite 264 Electric Fan Kit The Flex-a-lite Direct-Fit Dual Electric Cooling Fans provide you with a performance bolt-on cooling upgrade for your Cummins powered pickup. The factory shroud easily unbolts from mounting tabs on the radiator but the reservoir and overflow tanks must also be removed. I have been as honest as possible in this video showing issues that I ran into when installing. w/ 5.9L & 6.7L Cummins Diesel Some of the fans are available with a Flex-a-lite fan controller. After some careful evaluation of the symptoms of our factory fan, we chose the Flex-A-Lite electric fans for 2003-07 Ford Super Duties , which is a direct replacement packed full of benefits. Flex-a-lite is a manufacturer of automotive aftermarket cooling systems. They are required for use with Flex-A-Lite fans. **Before installation of your Flex-a-lite fan, be sure that your batteries and charging system are operating correctly. Please find an alternate ignition-on source that doesn't have anything to do with ignition or ECM. It’s necessary to drain the radiator fluid so that the top radiator hose can be temporarily removed from the upper portion of the radiator. The fans are operated from a Variable Speed Control unit that can change the fan’s output from 66 to 100 percent, depending on temperature and A/C use. I have towed a 30ft camper, boat, and 16ft trailer with 100+ square bails with no issues of running hot. Check out the deal on Flex-A-Lite 264 Electric Cooling Fan 03-09 5.9L / 6.7L Dodge Cummins at Diesel Power Products The top radiator hose must be disconnected to allow room to slide the Flex-a-lite fan system between the radiator and engine. User Name: Remember Me? Flex-a-lite Direct-Fit Dual Electric Cooling Fans 264 provides you with a performance bolt-on cooling upgrade for your Cummins powered pickup. Recover up to 27 horsepower and boost your fuel economy by up to 6 percent by replacing your stock clutch fan assembly with this dual electric fan system. Please seek professional help with anything and everything and do your own due diligence (research). Brand: Flex-a-lite. A buddy can help make the job easier without damaging the radiator or the shroud as it is positioned into place. Performance cooling products for the automotive market. Why? 866-447-5967 THIS CHANNEL IS FOR ENTERTAINMENT PURPOSES ONLY! Both systems retail for under $700, which ends up paying for itself in the first year in fuel savings alone. Flex-a-lite Consolidated As such, I earn a percentage of sales made through Amazon Affiliate links found in the description of my videos and on my website and other places. The Variable Speed Control unit can be adjusted to turn the system on at any temperature setting you choose. Dual Electric Fan, Fits 1994-2002 Dodge 2500/3500 w/ 5.9L Cummins Diesel. ** Fits 2003-2008 Dodge 2500/3500 . So instead of wasting precious energy on turning a fan, your engine is free to produce more horsepower and torque. This Flex-A-Lite Black 180 Magic Xtreme Series 3,300 cfm radiator fan comes in a 21.375 in. We went to the electric fan experts at Flex-A-Lite for the details of their dual electric fan kit. It’s a common practice in racing and is evident in the fact that NASCAR Cup Series racecars don’t have back seats, carpet or even air conditioning. Next, the overflow and reservoir tanks are transferred onto the Flex-a-lite aluminum shroud before the entire unit is slipped into position between the radiator and the engine. This boosts your engine performance by up to 27 horsepower and improves fuel economy by up to 6 percent more. With the Flex-a-lite fan system in place, it simply bolts onto the radiator brackets that held the factory shroud. By replacing your stock clutch fan assembly with this dual electric fan system, you can increase your fuel economy by up to 6% and recover up to 27 HP! then the added power and fuel economy is a plus that can actually pay for itself. Fortunately, Flex-A-Lite has designed a dual 15″ fan with shroud that not only cools much better than the factory fan, but also gives you other benefits as well. The concept was to create a lightweight fan that would flatten out at high engine rpm. Fits 2003-2009 Dodge Cummins 5.9L/6.7L. But how do you choose the right electric fan for your application from the 82 different part numbers on Flex-a-lite… Although it’s not a complicated task to replace the clutch fan, it does take some time to accomplish. Performance cooling products for the automotive market. Worth the money if … Flex-A-Lite Mechanical Fan Spacers. The two fans sit in an aluminum shroud that is designed to fit in place of the factory unit and flow 5500 cfm. *** PLEASE DO NOT USE THIS VIDEO AS A DEFINITIVE SOUL SOURCE OF INFORMATION. In no way is it my intent to lie or defraud or trick anyone into buying this product. These transfer over to the new Flex-a-lite aluminum shroud. There are 27 reasons why the owner of this Cummins-powered 2006 Dodge Ram 2500 wanted to switch from the stock engine-driven cooling fan to the Flex-A-Lite dual electric fan … 7213 45th St Ct E street-driven diesel pickup truck? Reduce the weight and gain more power. Monster Fan 280 provided by http://www.flex-a-lite.comIn this video we show you why and how to install a dual electric fan system in your vehicle as well as the payoff when the job is finished. Poor batteries or charging system may result in the fan . We’re cool again! Furthermore, the dual fan system only draws 28-36 amps and you can also adjust the temperature at which you want the fans to come on automatically. He developed the first flexible fan out of hand-cut fiberglass roofing material. This direct bolt on system is more compact, eliminates the belt driven factory fan and free’s up engine power. I am not responsible for any loss of life or limb or property. www.flex-a-lite.com. By eliminating the stock fan and switching to the Flex-a-lite #264, you can gain up to 25 horsepower, 25 lb/ft of torque, and see an improvement in gas mileage by as much as 6%. IT MAY NOT BE THE RIGHT OPTION FOR EVERYONE. That's including adding a toggle switch to turn the fans on whenever I want to if … Looking to install Flexxaire on your machine or integrate a Flexxaire cooling fan into a new design? We are bringing the cooling system back to life with new Flex-A-Lite electric fans and shroud for our 6.0-liter Excursion. View and Download Flex-a-Lite 262 installation instructions online. Throwing out the back seat and adding a fiberglass hood may not yield any real results on your daily driven truck, but according to Flex-a-lite, removing reciprocating mass at the engine, will make big improvements. Depending on the year of your Dodge, a single bolt holds the fan and clutch assembly on the engine’s drive pulley. Top Rated Plus. By replacing your stock clutch fan assembly with this dual electric fan system, you can increase your fuel economy by up to 6% and recover up to 27 HP! (We also noticed how much TLC our Chevelle needs under the hood in the detailing department. x 4.125 in. Once again, the fans were supplied to me at NO CHARGE in return for me making this video. Flexalite for the Cummins? Fan Flex-a-Lite 262 Installation Instructions Dual electric fan, fits 1994-2002 dodge 2500/3500 w/ 5.9l cummins diesel (4 pages) Fan Flex-a-Lite Black Magic 150 Installation Instructions The Flex-a-lite #264 electric cooling fan is a direct bolt on kit made to eliminate the stock clutch fan in the 2003-2009 Dodge Rams with the Cummins diesel. x 17.5 in. Buy online at The Diesel Speed Shop. Flex-A-Lite 280 Monster Fan System INSTALL & PAYOFF - YouTube They reduce point-loading, which is the most common cause of stress cracking on the fan center star. or controller to function improperly. Do not do what I do. Flex-a-lite however, doesn’t recommend using any electric fan if you do lots of heavy-duty towing. and got a 1.1 mile per gallon improvement in fuel economy from this simple upgrade. 24V 2nd Gen Flex-A-Lite 262 Electric Cooling Fan Kit This electric fan upgrade provides you with a performance bolt-on cooling upgrade for your Cummins powered pickup. An example of this is Flex-a-lite’s diesel fan systems for Cummins equipped Dodge Ram pickups. Fife, WA 98424 Was: Previous Price $661 ... Flex-a-lite 14556 Belt Driven Fan Spacer Kit. Replacing a belt-driven fan on your engine with a Flex-a-lite electric fan can be a great way to improve power, fuel economy and even give you a quicker engine warm-up. If however, you use your diesel on the street most of the time and for towing CGVW’s under 18,000 lbs. Recover 27HP and boost your fuel mileage by 6% just by eliminating your stock clutch fan assembly in your Cummins! The system consists of two 15-inch, lightweight high-flow fans made from injection molded, glass-reinforced nylon. Our fan takes full advantage. Drain the radiator and remove the radiator overfill and reservoir tank from the shroud.